Clearance Hole Calculator

Calculate recommended clearance hole diameter for metric and inch bolts with close, normal and loose fit options.

Bolt Information

Clearance Selection

The preset values are practical general-purpose estimates. Exact clearance-hole dimensions should be selected from the applicable engineering standard or drawing.

Calculated Results

Recommended hole diameter
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Bolt diameter
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Diametral clearance
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Radial clearance
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Hole radius
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Hole area
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Fit Comparison

Formula

Clearance hole diameter: Dhole = Dbolt + C where: Dhole = clearance hole diameter Dbolt = nominal bolt diameter C = selected diametral clearance Radial clearance: Cradial = (Dhole − Dbolt) / 2 Hole radius: Rhole = Dhole / 2 Hole area: A = π × Rhole²
Clearance-hole size is not determined solely by bolt diameter. Standardized hole sizes, bolt tolerances, plate tolerances, coating, installation method and required fit can affect the final hole specification.

Example

Bolt
M10 bolt with a nominal diameter of 10 mm.
Normal clearance estimate
10 mm + 1.0 mm = 11.0 mm.
Diametral clearance
1.0 mm.
Radial clearance
0.5 mm on each side.

Frequently Asked Questions

What is a clearance hole? A clearance hole is intentionally larger than the bolt so the bolt passes freely through the material rather than engaging threads.

What is close clearance? A close-clearance hole minimizes the gap around the bolt and is useful where accurate assembly or reduced movement is important.

What is normal clearance? Normal clearance provides a practical gap for general fabrication and easier bolt installation.

What is loose clearance? Loose clearance provides a larger hole, making assembly easier where positional precision is less critical.

Does clearance affect bolt strength? The hole size itself does not change the nominal tensile strength of the bolt, but excessive clearance can affect joint behavior, bearing stresses, slip and alignment.

Should I use the exact calculated value for drilling? For production work, check the applicable standard or engineering drawing. Standard drill sizes may be selected instead of the exact mathematical value.

Can I calculate clearance holes for inch bolts? Yes. Enter the nominal inch diameter and select the desired fit.

Does coating affect clearance holes? Yes. Coatings such as paint, plating or galvanizing can reduce effective hole clearance and may require an appropriate allowance.