Bolt Failure Mode Checker

Screen a bolted connection for possible shear, tension, bearing and plate tear-out failure modes using user-entered design demands and preliminary resistance values.

Connection Loads

If "Total connection load" is selected, shear and tension loads are divided equally among the entered number of bolts. For eccentric or unevenly loaded bolt groups, use actual per-bolt demands.

Preliminary Failure Resistances

Resistance values should come from the applicable design calculation or standard. This tool does not independently determine code-specific capacities.
Ready to check the entered failure modes.

Failure Mode Screening

Governing Screening Result
—
Shear Ratio
—
demand / resistance
Tension Ratio
—
demand / resistance
Bearing Ratio
—
demand / resistance
Tear-Out Ratio
—
demand / resistance
Highest Ratio
—
screening ratio

Failure Mode Results

Failure Mode Demand Resistance Ratio Status Interpretation

Failure Mode Breakdown

Bolt Failure Modes
Shear demand —
Shear resistance —
Tension demand —
Tension resistance —
Plate Failure Modes
Bearing demand —
Bearing resistance —
Tear-out demand —
Tear-out resistance —

Bolt Connection Failure Modes

Simplified bolt connection failure-mode reference
The illustration is a conceptual reference showing typical locations associated with shear, tension and plate tear-out. It is not a structural drawing.

Bolt Shear

Bolt shear is screened by comparing the applied shear demand with the entered bolt shear resistance.

Shear Utilization = Shear Demand ÷ Shear Resistance

A ratio at or below the selected screening limit indicates that the entered demand does not exceed the entered resistance.

Bolt Tension

Bolt tension is screened by comparing the tensile demand with the entered tensile resistance.

Tension Utilization = Tension Demand ÷ Tension Resistance

Actual tensile resistance can depend on the bolt material, tensile stress area, thread geometry and applicable design standard.

Plate Bearing

Bearing failure is associated with localized deformation or crushing around the fastener hole.

Bearing Utilization = Bearing Demand ÷ Bearing Resistance

The actual bearing resistance depends on plate thickness, material strength, hole diameter, edge distance, spacing and the governing design specification.

Plate Tear-Out

Tear-out can occur when material between the bolt hole and a plate edge does not provide adequate resistance.

Tear-Out Utilization = Tear-Out Demand ÷ Tear-Out Resistance

The actual resistance depends strongly on edge distance, hole diameter, plate thickness, material strength and connection geometry.

Additional Failure Modes

The calculator also allows preliminary resistance values for net-section rupture and block shear to be screened.

Failure Ratio = Applied Demand ÷ Available Resistance

These additional checks are displayed as screening items and should be evaluated using the complete connection geometry and applicable design provisions.

Important Limitations

Engineering warning: This tool is for preliminary screening only. For structural or safety-critical connections, calculate all applicable limit states using the governing design standard, actual geometry, material properties and load combinations.

Frequently Asked Questions

What failure modes does this calculator check?
It screens bolt shear, bolt tension, plate bearing, plate tear-out, net-section rupture and block shear using entered demands and resistances.

What does a ratio above 1.00 mean?
It means the entered demand exceeds the entered resistance under the selected screening limit.

Does it calculate the resistance automatically?
No. Resistance values are entered by the user because code-specific resistance calculations require detailed geometry, materials, connection configuration and design provisions.

Does bolt diameter affect failure modes?
Yes. Bolt diameter and hole diameter can affect shear, bearing, net-section and tear-out behavior, but this calculator does not derive those capacities automatically.

Does it check combined shear and tension?
It can display a configurable interaction screening value when a combined demand is entered, but this is not a substitute for the interaction equation required by the applicable design standard.

Can this be used for structural design?
It should only be used for preliminary screening. Final structural connection design requires a qualified engineering assessment using the governing standard.

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