Sheet Metal Hem Calculator

Calculate the developed flat length and material required for a sheet metal hem using thickness, hem size, bend radius and bend allowance.

Hem type

Material dimensions

Bend allowance

For accurate production work, use the bend allowance from your material/tooling data. The calculator does not assume a universal K-factor.

Additional allowances

Calculated hem dimensions

Hem flat contribution
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Developed cut length
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Hem return length
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Thickness
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Calculation details

Enter the dimensions and calculate.

Formula

Hem contribution = hem length + bend allowance Developed hem cut length = hem contribution + trim allowance + clearance For a simple 180° return, the bend portion should be based on the actual bend allowance used by your shop/tooling. Final cut size = straight sheet length + developed hem contribution
Hem geometry varies significantly with tooling, material thickness, bend radius and whether the hem is open, closed or rolled. Treat the result as an estimate unless your bend allowance has been validated.

Example

Material
1.5 mm sheet with a 20 mm open hem.
Bend allowance
3.93 mm supplied from the shop's bend data.
Hem contribution
20 + 3.93 = 23.93 mm.
Cutting allowance
If 1 mm is required, the calculated hem contribution becomes 24.93 mm.

Frequently Asked Questions

What is a sheet metal hem? A hem is a folded sheet metal edge where the material is returned toward the sheet surface.

Why are hems used? Hems can improve edge safety, stiffness, appearance and resistance to handling damage.

Does the hem length equal the flat material consumed? Not necessarily. The developed length must account for the bend region and the actual geometry of the folded material.

Does material thickness matter? Yes. Thickness affects the physical geometry of the folded edge and the required bend allowance.

What bend allowance should I use? Use a validated bend allowance from your material, tooling and machine setup whenever possible.

Can this calculate a closed hem? Yes. Select the appropriate hem configuration and enter the required hem dimensions.

Is this suitable for production drawings? It can provide a useful estimate, but production-critical dimensions should be checked against actual bend tests, tooling data or a validated sheet-metal CAD model.