Metal Cut List Optimizer – Bar & Pipe Cutting Calculator

Optimize bars, pipes, tubes and other linear metal stock. Enter your stock length, kerf and required cuts to reduce leftover material and see practical cutting layouts.

Metal cut list optimizer

How the metal cutting calculation works

Example: a 6000 mm bar containing four 1200 mm pieces does not simply use 4800 mm if the saw removes material between pieces. Kerf must be included in the cutting plan.
Planning aid only. Actual usable length can vary because of saw setup, blade width, squaring cuts, damaged ends, material straightness, clamping requirements and shop tolerances. Verify the final cutting plan before production.

Bar, pipe and tube cutting tips

Frequently Asked Questions

What does a metal cut list optimizer do? It groups required lengths into stock bars or pipes to reduce unused material while accounting for kerf and optional end trimming.

What is kerf? Kerf is the width of material removed by the cutting operation. Enter your actual blade or process allowance rather than assuming every machine has the same kerf.

Does it guarantee the absolute best possible pattern? No. It uses fast packing heuristics and compares multiple practical arrangements. The selected result is an optimization aid, not a mathematical proof of global optimality.

Can I optimize pipe or rectangular tubing? Yes. The linear cutting calculation works for pipe, square tube, rectangular tube, angle, channel, flat bar and similar stock.

Why specify a minimum remnant? It lets the result distinguish potentially reusable offcuts from material that is more likely to become scrap.

Should kerf be entered for every cut? The calculator applies kerf between consecutive pieces on each stock length. This avoids treating the final piece as if another cut were automatically required after it.