Bar fabrication geometry

Rebar Bending Allowance Calculator: Measure the Curved Length Instead of Guessing

Calculate the centerline arc length created by a reinforcing-bar bend. Change the bend angle or centerline radius and immediately see how the required curved length changes.

Bend geometry

Used only if you select an inside-radius input.

Curved length

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Enter bend geometry.

What bending allowance means

When a straight reinforcing bar is bent, the centerline follows an arc. The geometric arc length is θ × R, where θ is the angle in radians and R is the centerline radius. This tool calculates that curved centerline length and can convert an inside radius to a centerline radius by adding half the bar diameter.

Why centerline measurement matters

Steel fabrication dimensions can be specified using different reference lines. Mixing inside radius, centerline radius and outside radius can create avoidable length errors. The calculator therefore makes the radius basis explicit.

Example

For a 90° bend with an 80 mm centerline radius, the arc is approximately 125.66 mm. If 80 mm is instead an inside radius for a 16 mm bar, the centerline radius becomes 88 mm and the arc is approximately 138.23 mm.

Fabrication note: Actual bar bending and cut-length rules depend on the governing detailing/fabrication standard, bend diameter, machine and how the schedule defines dimensions. Use the geometric result as a calculation aid rather than assuming it is the final shop cut length.

Common bend-angle reference

AngleArc fraction of a full circle
45°1/8
90°1/4
135°3/8
180°1/2
270°3/4

FAQs

Is bending allowance the same as bend deduction?

No. Bend allowance is the curved length represented by the bend; bend deduction is an accounting adjustment used when deriving a flat or cut length from finished dimensions.

Does bar diameter change the answer?

Only when the radius is specified relative to the inside of the bar. A directly supplied centerline radius already includes the diameter relationship.

Can I use this for 180° bends?

Yes, provided the radius definition matches the actual geometry.

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