Motor replacement economics

Motor Replacement Savings Comparator — Compare the Old Motor With Its Replacement

Compare the old and replacement motor on the same useful load and operating schedule. See annual electricity savings, operating-cost difference, replacement premium and simple payback.

Project assumptions

kW
% of rated output
USD/kWh

Existing motor

%
USD included only for comparison
USD/year

Replacement motor

%
USD
USD/year
years
This compares economics, not motor suitability. The two options should first be confirmed to provide the required output, speed, torque and duty.
Enter the old and replacement motor assumptions.

Why this comparison is different from a simple payback calculation

The replacement decision can include more than electricity. This comparator shows annual energy cost and maintenance together, then subtracts the replacement investment to determine the simple payback.

Same useful output

The model keeps useful motor output constant so the efficiency comparison does not accidentally reward a larger or smaller useful workload.

Maintenance matters

A replacement with lower electricity use can also have a different annual maintenance assumption. Enter both values to see the combined operating-cost effect.

Worked example

At 22 kW useful output and 75% average loading, the modeled useful output is 16.5 kW. Raising efficiency from 89% to 94% lowers electrical input and creates annual energy savings when the motor is heavily used.

Limitations

Actual project economics may include downtime, financing, residual value, tax treatment, demand charges and changing electricity prices.

Frequently asked questions

Does the calculator assume both motors deliver the same output?

Yes. The useful output entered is held constant.

Does it include maintenance savings?

Yes. The annual maintenance difference is included.

Does payback include financing?

No. It is simple payback from the entered replacement cost and annual operating savings.

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