Metal Surface Roughness Conversion Tool – Ra, Rz & Rq

Convert surface roughness measurements between common Ra, Rq and Rz reference values and switch between micrometres and microinches.

Surface Roughness Conversion

Common Ra examples
Enter a roughness value and parameter, then click Convert Roughness.

Conversion Result

Converted Value
—
—
Micrometres
—
µm
Microinches
—
µin
Millimetres
—
mm
Parameter
—
selected profile parameter

Conversion Breakdown

Reference Value Unit

Ra, Rq and Rz Reference

Ra
Arithmetic average roughness. It is commonly used to specify or report average surface texture.
Rq
Root mean square roughness. It gives greater mathematical weighting to larger profile deviations than Ra.
Rz
A height-based roughness parameter. Exact definition and calculation procedure depend on the applicable measurement standard.
Important: This tool converts physical units. It does not mathematically convert Ra into an exact Rz or Rq value because these parameters describe different properties of the measured surface profile.

What Is Surface Roughness?

Surface roughness describes the fine-scale irregularities present on a manufactured surface. Machining, grinding, polishing, casting, forming and finishing processes can produce different surface profiles.

Surface texture specifications are commonly used in manufacturing drawings, machining processes, quality inspection and component specifications.

Ra – Arithmetic Average Roughness

Ra represents the arithmetic average of the absolute profile deviations from the mean line over the evaluation length.

Ra = average of |profile deviation|

Ra is widely used because it provides a simple numerical description of average surface texture. However, two surfaces with the same Ra can still have substantially different profile shapes.

Rq – RMS Roughness

Rq is the root mean square value of the profile deviations from the mean line.

Rq = √(average of profile deviation²)

Because deviations are squared before averaging, larger peaks and valleys have greater influence on Rq than on Ra.

For some idealized profile distributions, Rq may have a predictable relationship with Ra. A universal exact conversion should not be assumed for real measured surfaces.

Rz – Surface Height Parameter

Rz is a height-based surface roughness parameter rather than an average-deviation parameter like Ra. The precise calculation and definition can depend on the applicable surface-texture standard.

For this reason, an Ra value cannot simply be multiplied by one universal factor to obtain an exact Rz measurement.

Micrometres and Microinches

Surface roughness is commonly expressed in micrometres (µm) in metric specifications and microinches (µin) in inch-based specifications.

1 µm ≈ 39.37 µin
1 µin = 0.0254 µm

The conversion is a unit conversion only. It does not change the underlying roughness parameter.

Common Surface Roughness Reference Values

Ra Approx. µin General Reference
0.025 µm 1 µin Very fine finish
0.05 µm 2 µin Very fine finish
0.1 µm 4 µin Fine finish
0.2 µm 8 µin Fine finish
0.4 µm 16 µin Fine machined finish
0.8 µm 32 µin Machined finish
1.6 µm 63 µin Common machined finish
3.2 µm 126 µin General machining range
6.3 µm 248 µin Rougher machined finish
12.5 µm 492 µin Coarse surface

These are general Ra references for comparison and are not substitutes for a drawing specification or process requirement.

Why Ra Alone Does Not Describe Everything

A numerical Ra value summarizes average profile deviation but does not fully describe peak shape, valley depth, spacing, waviness or directional texture.

Two components can therefore have the same Ra while having visibly or functionally different surfaces.

Surface Finish and Manufacturing Processes

Grinding
Grinding can produce relatively fine finishes, depending on abrasive, wheel condition, feed, speed and process parameters.
Turning
Turning typically produces a directional surface pattern influenced by feed rate, tool geometry and cutting conditions.
Milling
Milling texture depends on cutter geometry, feed, tool condition, machine dynamics and cutting parameters.
Polishing
Polishing can produce very low roughness values, although the resulting surface texture depends strongly on abrasive and process sequence.

Using Surface Roughness Specifications

When a technical drawing specifies a surface roughness value, use the stated parameter and measurement standard. Do not automatically substitute an Ra value for an Rz requirement or vice versa.

Measurement conditions, cutoff length, evaluation length, filtering and instrument settings can influence reported surface-texture values.

Practical Uses

Drawing interpretation
Convert metric and inch-based roughness units while reviewing manufacturing specifications.
Machining reference
Compare common Ra values when discussing machining and finishing requirements.
Inspection planning
Use unit conversions when comparing measurements reported in different systems.
Quality documentation
Translate roughness units for reports and technical communication.

Important Limitations

This tool provides unit conversion and reference information. It does not measure a physical surface and does not establish whether a component meets a drawing or specification.

Actual surface roughness should be measured using appropriate calibrated equipment and the measurement procedure required by the applicable standard.

Measurement note: Do not infer Rz or Rq from Ra using a universal fixed multiplier unless a specific standard, profile model or validated correlation explicitly permits that relationship.

Frequently Asked Questions

What does Ra mean? Ra is the arithmetic average roughness based on the absolute deviations of the assessed profile from its mean line.

What does Rq mean? Rq is the root mean square roughness and gives greater mathematical weighting to larger profile deviations.

Can I convert Ra directly to Rz? Not exactly. Rz and Ra are different surface-profile parameters, so there is no universal exact conversion factor.

Can I convert Ra from µm to µin? Yes. Multiply the micrometre value by approximately 39.37 to obtain microinches.

Can I convert microinches to micrometres? Yes. Multiply the microinch value by 0.0254 to obtain micrometres.

Does the tool measure actual surface roughness? No. It converts entered values and provides reference information. A surface roughness instrument is required for physical measurement.