Metal Concentricity Checker – Diameter and Axis Alignment

Compare measured diameters and axis offset to estimate concentricity deviation, tolerance utilization and numerical acceptance.

Concentricity Check

Quick examples
Enter the diameters, measured axis offset and specified tolerance, then click Check Concentricity.

Concentricity Result

Estimated Radial Concentricity Deviation
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Axis Offset
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Diametral Deviation
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Remaining Tolerance
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Tolerance Used
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of radial limit
Reference Diameter
Entered reference feature size
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Measured Diameter
Entered measured feature size
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Component
Selected circular component
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Calculation Breakdown

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Item Value Meaning

What Is Concentricity?

Concentricity describes the relationship between the theoretical centers or axes of circular features. A concentric component has its relevant circular features sharing the same theoretical center or axis.

In practical metal inspection, concentricity concerns can occur in stepped shafts, sleeves, tubes, bores, housings, turned components and other parts containing multiple circular features.

How This Checker Works

This tool uses the entered measured center or axis offset as the estimated radial concentricity deviation. It then compares that deviation with the specified radial tolerance.

Estimated radial concentricity deviation = measured axis / center offset

For a diametral interpretation, the corresponding deviation is twice the radial offset.

Diametral deviation = 2 × radial axis offset

Reference and Measured Diameters

The reference diameter represents the nominal or reference circular feature used for the comparison. The measured diameter represents the actual measured size of the corresponding feature.

The difference between these diameter values is useful dimensional information, but diameter size difference alone does not establish concentricity. Axis or center alignment is what determines the estimated concentricity deviation in this calculator.

Remaining Concentricity Tolerance

Remaining tolerance shows how much radial allowance is available after the measured axis offset is considered.

Remaining tolerance = Specified radial limit − Measured axis offset

A positive value means tolerance remains. Zero means the measurement is exactly at the entered limit. A negative value indicates that the entered limit has been exceeded.

Tolerance Utilization

Tolerance utilization expresses the measured radial offset as a percentage of the specified radial tolerance.

Tolerance utilization = Axis offset ÷ Radial limit × 100

For example, an axis offset of 0.04 mm against a 0.10 mm radial limit uses 40% of the entered numerical tolerance.

Concentricity in Shafts and Sleeves

Stepped shafts and sleeves can contain multiple diameters that are intended to share a common axis. Machining setup, chuck alignment, fixture errors and material movement can introduce eccentricity between those features.

Stepped shafts
Different shaft diameters may need to maintain a controlled common axis.
Sleeves
Inner and outer cylindrical features may require controlled center alignment.
Turned components
Multiple turned diameters can be inspected for axis alignment.

Concentricity in Tubes and Bores

For tubes, sleeves and hollow components, the relationship between the inner and outer cylindrical features can be important for wall uniformity and assembly performance.

Measured wall thickness variation can provide useful evidence about eccentricity, but actual concentricity acceptance should follow the specified inspection method and drawing requirement.

Concentricity vs Runout

Concentricity and runout are different geometric controls. Runout evaluates variation relative to a datum axis during rotation, while concentricity concerns the relationship of theoretical centers or axes.

A component can therefore require a runout check even when a simple center-offset calculation appears acceptable.

Concentricity vs Circularity

Circularity describes the form of an individual circular feature. Concentricity concerns the relationship between two or more relevant centers or axes.

A perfectly round feature can still be eccentric relative to another circular feature.

Factors That Affect Concentricity

Machine setup
Incorrect alignment during turning, boring or grinding can shift feature axes.
Workholding
Chuck, collet and fixture conditions can influence the relationship between machined features.
Tool alignment
Tool positioning and machine geometry can affect the resulting feature location.
Residual stress
Stress release during machining can move previously established features.
Thermal effects
Temperature differences can change measured dimensions and axis relationships.

Measurement Considerations

Practical Uses

Machined shafts
Review the numerical relationship between stepped shaft axes.
Turned components
Estimate whether a measured axis offset is inside a known tolerance.
Tubes and sleeves
Review inner-to-outer feature alignment using measured offset information.
Quality control
Calculate remaining numerical tolerance from a measured center offset.

Important Limitations

This is a simplified numerical concentricity checker. It uses the entered axis or center offset as the estimated radial deviation and does not perform a full GD&T tolerance-zone evaluation.

The reference and measured diameters are displayed for dimensional context, but their difference is not treated as concentricity error.

Inspection note: Use the governing engineering drawing, datum structure and approved inspection procedure for actual component acceptance.

Frequently Asked Questions

What is concentricity? It describes how closely relevant circular features share a common theoretical center or axis.

Does diameter difference determine concentricity? No. Diameter difference is a dimensional characteristic. Concentricity concerns the relationship between centers or axes.

How is radial deviation calculated here? The entered measured axis or center offset is used as the estimated radial concentricity deviation.

What is diametral deviation? For the simplified radial-offset model, diametral deviation is twice the radial axis offset.

Can this check shafts and tubes? Yes. It is intended for preliminary numerical checks of circular metal components when the relevant measurements are known.

Is concentricity the same as runout? No. Runout and concentricity are separate geometric characteristics.

Does PASS certify the component? No. It only confirms that the entered numerical offset is within the entered tolerance.