Gold Jewellery Casting Weight Calculator

Work backward from the finished jewellery casting to estimate how much starting metal is needed after allowing for sprue, runners and process losses.

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Finished Product Weight—
Sprue / Runner Weight—
Process Loss—
Required Starting Metal—
Pieces—

Gold Casting Weight Method

The calculator first adds the requested sprue/runner allowance to the finished casting requirement and then provides additional material for the specified process loss.

Casting System Weight = Finished Weight × (1 + Sprue %)

Starting Metal = Casting System Weight ÷ (1 − Process Loss %)

Why Casting Weight and Finished Weight Are Different

The final jewellery piece is only one part of a casting system. Sprues, runners and process losses mean the initial melt requirement can be larger than the weight of the finished pieces.

Use Conservative Inputs Carefully

An overly large allowance can inflate the starting batch unnecessarily, while an allowance that is too small can leave insufficient metal. Use historical job data to refine the percentages for your own process.

This is a material-planning calculation, not a foundry process specification.

Frequently Asked Questions

Does sprue weight become permanent waste?

Not necessarily. Some systems recover and recycle sprue material, depending on process and material control.

Does this calculate casting shrinkage?

No. Shrinkage is a separate dimensional/material consideration.

Can I calculate several pieces together?

Yes. Enter total finished weight or use the pieces field as a planning reference.

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