Generator load-bank testing

Generator Load-Bank Test Energy Calculator — Estimate Test Energy and Fuel Cost

Estimate how much electrical energy a generator load-bank test delivers and the fuel cost associated with the test duration.

Load-bank test assumptions

kW
% of rated output
hours
L/h
L/h
USD/L
The fuel model is an estimate. Use actual generator fuel data where available, especially when testing large units or when fuel cost is material.
Enter generator and load-bank test data.

What a load-bank test costs energetically

A load-bank test converts generator fuel into electrical output that is dissipated by the test equipment rather than used by the facility's normal loads. The test can therefore be evaluated as both energy and fuel expenditure.

Test energy

Test energy equals generator output multiplied by test duration. At 500 kW and 75% load for two hours, the modeled electrical energy is 750 kWh.

Fuel estimate

The fuel curve determines litres consumed during the test. Because the generator may consume fuel even while producing relatively little output, test fuel cost can be significant.

Annual testing

Tests per year convert one test into an annual planning cost without assuming a particular testing schedule.

Limitations

This calculator does not determine whether a load-bank test is required or whether a particular test procedure satisfies any standard or maintenance program.

Frequently asked questions

Does the result represent useful site energy?

No. It represents electrical energy delivered to the load bank.

Can the load bank be less than 100%?

Yes. Enter the intended test level.

Can test duration be zero?

Yes, although the resulting energy and fuel use are zero.