Alloy Mixing Calculator – Reach a Target Metal Composition

Combine two metals or alloys to reach a target percentage of a selected element. Calculate the mixing ratio, exact component masses, final composition and element balance for your batch.

Alloy mixing calculator

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Reverse calculation

Already have two known masses? Enter them below to calculate the actual blended concentration instead of solving for the mixing ratio.

How alloy mixing works

Mixing ratio
The calculator uses a mass balance between Material A, Material B and the target concentration. The target must normally fall between the two source concentrations.
Component quantities
Once the ratio is known, the calculator scales both components to the final batch mass and reports the required mass of each material.
Element balance
The calculated amount of the selected element in each source is added together and divided by the final batch mass to verify the target composition.
For production alloying, use actual assay or laboratory chemistry and account for oxidation, recovery, moisture, contamination and other additions separately.

Example alloy mixes

This is a mass-balance planning tool. It does not account automatically for every alloying reaction, oxidation loss, furnace recovery, impurity interaction or phase change.

Frequently Asked Questions

How do I calculate an alloy mixing ratio? Use the concentrations of the two source materials and the desired target. The calculator determines the fraction of each source needed to reach that target by mass.

What if my target is higher than both source concentrations? A two-material mixture cannot reach a target higher than both sources. You need a third, more concentrated addition or a different source material.

What if my target is lower than both source concentrations? The same limitation applies. A two-component mixture cannot produce a concentration below both source concentrations without adding another lower-concentration material.

Can I calculate a 1,000 kg alloy batch? Yes. Enter 1,000 kg as the final batch mass and the calculated ratio will be converted into kilograms of Material A and Material B.

Can this mix scrap and virgin metal? Yes. Treat each material as a source with its measured concentration of the selected element.

Does the calculator account for melting losses? The basic mix calculation is a mass-balance calculation and does not automatically model furnace losses. Apply verified recovery factors separately when appropriate.

Can I use this for alloy specifications? It can help with preliminary calculations, but final production chemistry should be verified against the applicable alloy specification and actual material analysis.