Press Brake Die Opening Selector

Select a preliminary V-die opening from sheet thickness, material type and bending method, then compare available tooling options.

Material & Sheet Inputs

The selector uses practical V/t ratio ranges as a preliminary tooling reference. Actual die selection depends on the required inside radius, tooling geometry, machine, material and manufacturer recommendations.
Ready to select a preliminary V-die opening.

Recommended Die Opening

Recommended V-D opening
—
V / Thickness
—
recommended ratio
Opening Range
—
preliminary
Target Radius
—
input value
Available Die
—
entered
Tooling Check
—
preliminary

Die Opening Comparison

Material & Bend
Material —
Sheet thickness —
Tensile strength —
Bending method —
Target inside radius —
Tooling Selection
Recommended V/t —
Recommended opening —
Minimum suggested opening —
Maximum reference opening —
Available opening —

Die Opening Options

V/t Ratio Die Opening Relative Selection General Use Reference Status

V-Die Opening Preview

Simplified press-brake tooling
V-die opening
The illustration is a simplified tooling concept and is not a tooling manufacturer's drawing.

V/t Ratio Reference

A common preliminary method for selecting an air-bending V-die is to relate the die opening to the sheet thickness using a V/t ratio.

V/t Ratio = Die Opening ÷ Sheet Thickness

For many general sheet-metal air-bending applications, a V opening around 6 to 10 times material thickness is a useful preliminary range. The exact choice depends on material, thickness, desired radius, tooling and machine requirements.

Material Adjustment

Material strength can influence practical die selection. Stronger materials may require additional attention to bending force, springback, tooling capacity and the desired inside radius.

This calculator therefore uses material type and tensile strength as screening inputs rather than treating every sheet material identically.

Preliminary Die Opening = Sheet Thickness × Selected V/t Ratio

Inside Radius Consideration

Die opening and material thickness influence the resulting inside bend radius in air bending, but the actual radius depends on material properties, tooling geometry and forming conditions.

If a specific inside radius is critical, use the tooling manufacturer's bend-radius and V-opening charts rather than relying solely on this estimator.

Available Tooling Check

When an available V-die opening is entered, the calculator compares it with the preliminary recommended range.

Available V/t = Available Die Opening ÷ Sheet Thickness

An available die within the recommended preliminary range is marked as suitable for further review. A die outside the range is flagged for additional verification rather than automatically classified as unusable.

Important Limitations

Important: Use this result as a preliminary tooling reference only. Confirm the selected V-die opening, punch, required radius and machine capacity against the actual tooling manufacturer's specifications before production.

Frequently Asked Questions

What does the Press Brake Die Opening Selector calculate?
It provides a preliminary V-die opening recommendation based on sheet thickness, material type, tensile strength and bending method.

What is the V/t ratio?
It is the V-die opening divided by the sheet thickness. It provides a convenient way to compare tooling openings for different material thicknesses.

What V/t ratio is commonly used for air bending?
A V/t ratio in the general range of about 6 to 10 can be a useful preliminary reference, but actual tooling selection depends on the material, thickness, required radius and manufacturer data.

Does stainless steel need a different tooling approach?
It can. Stainless steel often has higher strength and springback characteristics than mild steel, so force, tooling and bend-radius requirements should be checked carefully.

Can I check an existing V-die?
Yes. Enter the available die opening and the calculator will compare its V/t ratio with the preliminary recommended range.

Does the calculator guarantee the correct bend radius?
No. Actual inside radius depends on material, tooling and forming conditions. Use manufacturer tooling data when radius is critical.

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